Master Thesis: Production and Characterization of PFAS-Free Composite Membranes for Use in PEM Fuel Cells

Fuel cells offer an efficient, low-emission, and power-dense way to convert the chemical energy stored in hydrogen into electrical power. This property has the potential to make them an important building block in the decarbonization of society. However, the technology also faces challenges: In addition to continued high production costs and the limited availability of green hydrogen, the ionomers (proton-conducting plastics) used in membrane and electrode pose a problem. Ionomers used in fuel cells manufactured using current state-of-the-art technology belong to the substance class of per- and polyfluoroalkyl compounds (PFAS), which have come under heavy criticism in recent years due to their high persistence and negative impacts on humans and nature.

This master thesis aims to process novel PFAS-free ionomers produced at HI ERN into membranes and optimize them for use in hydrogen fuel cells. The aim is to use additives to produce composite membranes with improved properties such as higher mechanical/chemical stability, higher conductivity at low gas humidification, or lower gas permeability.

Your Tasks

  • Production of membranes from ionomer dispersions using doctorblading or slot-die coating
  • Production of composite membranes by incorporating additives
  • Literature research in the field of composite membranes
  • Processing of the manufactured membranes into membrane electrode assemblies (MEAs)
  • Electrochemical characterization of the MEAs in fuel cell operation
  • Ex-situ characterization of membranes and MEAs

Your Profile

  • Master student in physics, chemistry, materials science, chemical engineering or related
  • Interest in experimental work in the laboratory
  • High motivation to delve into an interdisciplinary field and develop new concepts collaboratively
  • Basic understanding of electrochemistry and the properties of polymers
  • A high degree of initiative and a structured approach to work
  • Good English skills

Contact

Building HIERN-Cauerstr /
Room 3002
+49 9131-12538148
E-Mail

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Last Modified: 23.07.2025